With a rough idea in mind, I could start preparing the layout space. With my wife taking over the space a few years back, there was motivation to finish the space a bit when compared to the photo in the last post. Insulation and drywall had been installed. A much more comfortable space when compared to 2015.
To prepare for the arrival of the layout, I prepared a sizeable amount of L-girders, my preferred benchwork construction method. While many use dimensional lumber for L-girders, I prefer to make my own from 3/4" plywood. I find this method results in a more dimensionally stable piece. Using my table saw, I rip a series of pieces approximately 3 1/2" wide. I've used this dimension for a series of modules in the past, so in order to be consistent with all construction, I saved a short section from the first time I ripped a sheet of plywood for modules. I use this section as a guide to setting my saw. Next I rip a series of 1 1/2" wide pieces. These are for the "L". Those familiar with dimensional lumber will recognize my dimensions roughly equate to standard lumber. Actual measurements of a 1x4 from a store results in a piece somewhere near 3/4" x 3 1/2".
To form the "L", I secure the narrow piece to the edge of the wider piece using wood glue and a finish nailer. I prefer to use a finish nailer, as it is much faster than using screws. Screws are handy if you intend to disassemble a piece, but I never intend to disassemble a girder.
With my girders prepared, I set to work in the layout space. First, a few before photos.
And after. I ran an L-girder the length of the back wall of the room, approximately 25 feet in length, I also installed a short 4ft girder along each adjacent wall to support the ends of the layout. I also prepared several additional 4ft long girders that will be used as legs. I was unsure of the height of the existing layout, and found it preferable to be prepared. Now we wait for moving day.
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